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EP4119  Corrosion-Resistant Polyester Resin

 

 

GENERAL DESCRIPTION:  EP4119 is a high performance resin which has greater water, chemical and temperature resistance than EP4117. It is a room temperature curing, rigid, translucent, isophthalic polyester resin for use with fiberglass fabric.  It is an air-inhibited resin so additional layers can be applied without sanding between layers.  Successful applications include water tanks, acid tanks, and process vessel linings or applications where resistance to temperature or chemicals is important. 

 

MIX RATIO: The gel time and cure time are both dependent on three parameters: (1) the percentage of MEK-P catalyst used; (2) the temperatures of all ingredients and the surrounding environment; (3) the mass concentration of the resin, i.e., a solid-cast shape vs. thin film. A good starting point, at 72°F, is 1-1/4 % catalyst by weight. This is equivalent to 10 drops catalyst per ounce of resin, or 1 teaspoon catalyst per pint of resin. This level will result in a 15 min pot life and a 24-hour cure. As temperatures rise above 72°F, decrease catalyst, and vice-versa. Polyester resins will not cure below 60°F. Experiment until the correct ratio is determined for your specific application. In general, mix what you can use in 10 minutes. Apply a thin even coat approximately 1/16” over entire surface. Remember to always wear eye-protection when working with polyester resin and catalyst.

 

The resultant room temperature curing plastic has these properties:

 

                                Viscosity                                               650 cps

                                Specific Gravity                                    1.11 (9.2 lb/ Gal)

                                Tensile Strength                                   11,000 psi

                                Compressive Strength                         23,000 psi

                                Flexural Strength                                  17,000 psi

                                Maximum Use Temperature                240°F     

 

EP4119 is available in the following sizes:

 

                                Quart  Kit                               2-1/4 lb

                                Gallon  Kit                             9 lb

                                5 Gallon Kit                           45 lb

                                55 Gallon Drum                     500 lb

 

Qt, Gal, and 5 gallon sizes include the catalyst.  With drums, order catalyst separately.

 

A partial list of materials handled and stored in fully-cured corrosion-resistant EP4119:

 

                                                Acetic Acid                                           Lye

                                                Acidic Fumes                                        Manganese Solution

                                                Acrylic Emulsions                                Meat

                                                Agricultural Chemicals                        Milk

                                                Alcohols                                                Monomeric Plasticizers

                                                Alum                                                      Nitric Acid Solutions

                                                Ammonia                                               Peanut Oil

                                                Ammonium Nitrate                               Pickles

                                                Ammonium Sulfate                              Phosphoric Acid Solutions

                                                Beer                                                        Potable Water

                                                Brine                                                       Premium Gasoline

                                                Chlorine Dioxide                                   Salt Solution

                                                Chlorinated Lye                                    Salt Spray

                                                Coconut Oil                                           Seawater

                                                Cod-Liver Oil                                        Sewage

                                                Crude Oil                                               Soap Curd

                                                Distilled water                                       Soil

                                                Fatty Acids                                           Sour Crude Oil

                                                Ferric Chloride Solutions                    Soy bean Oil

                                                Fertilizers                                               Sugar Solutions

                                                Fruit Juices                                            Sulfuric Dioxide

                                                Fuel Oil                                                  Sulfuric Acid Solutions

                                                Gasoline                                                 Vegetable Oils

                                                Glycols                                                   Vinegar

                                                Grain                                                       Vinyl Acetate

                                                Grapes                                                    Water Treatment Chemicals

                                                Hydrochloric Solutions                       Wet Gases from Copper Smelting

                                                Hydrogen Sulfide                                 Whey

                                                                                                                Wine

                                                                                                                Zinc Chloride

 

 

EP4119 matches, and in some cases exceeds, the performance the performance of many high cost corrosion resistant polymers including vinyl ester and bisphenol A polyesters.  Yet EP4119 is lower in cost than any of these other resins.  This combination of low cost and high performance is among the reasons why EP4119 is so widely used.

               

Warning:  Uncured product may cause respiratory or skin irritation with possible sensitization. Use only with adequate ventilation. If skin contact occurs, wash thoroughly with soap and water. In case of eye contact, flood with water and call a physician. Use of gloves and face shield is recommended.  This product should not be used near food or where prolonged skin contact may occur.

 

Disclaimer:  The information and data contained herein are based upon information and tests that we believe are reliable.  However, all information and recommendations are made without warrantee or guarantee since the conditions and methods of commercial use are beyond our control.  the user must make his own evaluation of satisfactory performance in his particular application before commercialization. This information is based on sources that we believe to be accurate. It is offered in good faith, but without guarantee, since conditions of use are beyond control. All  risk of use are assumed by the user.



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